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对于医药化工设备安装的整体质量控制

信息来源: http://www.hqldsb.com  时间:2017-3-29 10:39:39 

 一.医药化工设备安装预备期间的质量操控
Quality control during the process of pharmaceutical chemical equipment installation
(1)检查设备单位提交的设备设备施工组织规划和设备施工计划。
(1) check the equipment equipment construction organization plan and equipment construction plan submitted by the equipment unit.
(2)查看工作条件:如运送路途、水、电、气、照明及消防设施;首要材料、机具及劳动力是不是执行,土建施工是不是已满意设备设备请求。设备工序中有恒温、恒湿、防震、防尘、防辐射请求时是不是有相应的保证办法。当气象条件晦气时是不是有相应的办法。
(2) check the working conditions such as transportation, water, electricity, gas, lighting and fire fighting facilities; primary materials, equipment and labor is not implemented, civil construction is not satisfied with the equipment and equipment requirements. Is there a corresponding guarantee method in the process of equipment with constant temperature, humidity, shock, dust and radiation protection. When weather conditions are bad when there is a corresponding approach.
(3)选用建筑结构作为起吊、转移设备的承力点时是不是对结构的承载力进行了核算,是不是征得规划单位的赞同。
(3) bearing point selection of building structure as the lifting and transfer device is not on the bearing capacity of the structure of accounting, is not the consent of planning units agree.
(4)设备中选用的各种计量和查看用具、仪器、外表和设备是不是契合计量规则(精度等级不得低于被检目标的精度等级)。
(4) the equipment used in the equipment and the measuring instruments, instruments, appearance and equipment are not in accordance with the rules of measurement (accuracy level shall not be lower than the accuracy of the target).
(5)查看设备单位的质量管理体系是不是树立及健全,督促其不断完善。
(5) to see whether the quality management system of the equipment unit is set up and sound, and urge its continuous improvement.
二.医药化工设备安装进程的质量操控
Two. Quality control of pharmaceutical chemical equipment installation process
医药化工设备安装进程的质量操控首要包括:设备根底查验、设备就位、调平与找正、二次灌浆等不同工序的质量操控。
Pharmaceutical chemical equipment installation process quality control mainly includes: equipment foundation inspection, equipment in place, leveling and looking for, two grouting and other different process quality control.
(一)设备设备进程质量操控关键:
(a) key to the quality control of equipment and process:
(1)设备进程中的隐蔽工程,隐蔽前有必要进行查看查验,合格后方可进入下道工序。
(1) the hidden works in the process of the equipment, it is necessary to conduct inspection and inspection before being hidden, and then go to the next working procedure.
(2)设备设备中要坚持施工人员自检,下道工序的互检,设备单位专职质检人员的专检及监理工程师的复检(和抽检)并对每道工序进行查看和记载。
(2) equipment and equipment to adhere to the construction of self inspection, the next process of mutual inspection, the equipment unit full-time quality inspection personnel and inspection of the supervision engineer (and sampling) and to view and record each process.
(3)设备进程运用的材料,如各种清洗剂、油脂、润滑剂、紧固件等有必要契合规划和商品规范的规则,有出厂合格证实及设备单位自检成果。
(3) the materials used in the process of the equipment, such as various cleaning agents, greases, lubricants, fasteners, etc., are necessary to comply with the rules of the planning and commodity specifications.
(二)设备基础的质量操控
(two) quality control of equipment foundation
设备就位前,设备单位应对设备根底进行查验,在其自检合格后提请监理工程师进行查看。通常是查看根底的外形几许尺度、方位、混凝土强度等项。
Before the equipment is in place, the equipment unit shall inspect the equipment foundation, and then bring it to the supervision engineer for inspection. Usually look at the basic shape of several scales, bearings, concrete strength, etc..
监理工程师对设备根底查看查验时还应留意:
Supervision engineer should also pay attention to check the equipment foundation:
(1)地点根底外表的模板、地脚螺栓、固定架及显露根底外的钢筋等有必要撤除等。
(1) it is necessary to remove the template, the anchor bolt, the fixing frame and the exposed steel bar, etc..
(2)所有预埋件的数量和方位要准确。
(2) the number and range of all anchors must be accurate.
(三)设备就位和调平找正
(three) locating and leveling of equipment
1.设备就位的质量操控
1 quality control of equipment in place
监理工程师的质量操控,即是对设备单位的丈量成果进行复核,并查看其丈量方位是不是契合请求。
The quality control of the supervision engineer, that is, the measurement results of the equipment unit for review, and to see whether the measurement of the position is not fit request.
2.设备调平找正的质量操控
2 quality control of leveling equipment
设备调平找正分为设备找正、设备初平及设备精平三个进程。医药化工设备安装监理工程师要对设备单位挑选的测点进行查看及确认,对设备调平找正运用东西、量具的精度进行审阅,以保证精度满意质量请求。
Equipment leveling is divided into three parts, namely, the equipment is correct, the equipment is flat and the equipment is flat. Pharmaceutical and chemical equipment installation supervision engineer should check and confirm the measurement points selected by the equipment unit, and check the accuracy of the equipment and the measuring tools in order to ensure the accuracy and quality requirements.
(四)设备的复查与二次灌浆
(four) review of equipment and two grouting
(五)设备设备质量记载材料的操控
(five) handling of equipment quality records
1.设备单位质量管理查看材料
1 equipment quality management view material
2.设备根据
2 equipment according to
3.设备、材料的质量证实
3 quality certification of equipment and materials
4.设备设备查验材料
4 equipment and materials
5.医药化工设备安装监理工程师对材料的请求
5 pharmaceutical chemical equipment installation supervision engineer for material requirements
(1)设备的质量记载材料要实在、完全完整,签字完备;
(1) the quality records of equipment shall be true, complete and complete;
(2)所有材料定论要明确;
(2) all materials should be clear;
(3)质量记载材料要与设备进程的各期间同步;
(3) the quality records should be synchronized with the process of the equipment;
(4)组卷、归档要契合建设单位及承受运用单位的请求,世界出资的大型项目,材料应契合世界重点工程对查验材料的请求。
(4) the composition of the test paper, the filing should be consistent with the requirements of the construction unit and the use of units, large projects funded by the world, the material should comply with the requirements of the world's key projects on the inspection of materials.
三、设备试运转的质量操控
Three, the quality control of equipment commissioning
设备经查验合格后,还有必要进行试工作,这是保证设备配套投产正常工作的重要环节。
After the inspection of the equipment, it is necessary to carry out trial work, which is an important part of the equipment to ensure the normal operation.
(一)设备试运转条件的操控
(1) manipulation of equipment commissioning conditions
出产设备试运转条件有以下五点:
Production equipment commissioning conditions have the following five points:
(1)设备及其隶属设备、管路等悉数施工设备结束,施工记载机质量操控材料完备,并经监理工程师查看契合请求:
(1) equipment and its subordinate equipment, pipelines and other construction equipment at the end of the construction record machine quality control material is complete, and the supervision engineer to see the fit request:
(2)需要的动力等契合试运转的请求;
(2) the required power, such as the requirements of the trial operation;
(3)大型、杂乱、精密仪器,是运转计划或操作规程已由设备单位编制完成,并经总监理工程师及建设单位检查同意;
(3) large, disorderly, precision instruments, is the operation plan or operating procedures have been prepared by the equipment unit, and by the chief engineer and the construction unit to check the agreement;
(4)参加试运转的施工人员了解设备的结构、功能、设备技能文件,把握操作规程及试运转操作,设备单位完成了有关的技能交底;
(4) to participate in the trial operation of the construction personnel to understand the structure of the equipment, functions, equipment, technical documents, grasp the operating procedures and commissioning operation, the equipment unit to complete the relevant skills;
(5)经现场查看设备及周围环境已打扫干净,设备邻近没有粉尘或噪声较大的工作。
(5) the equipment and the surrounding environment have been cleaned up, and the equipment has no dust or noise.

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